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- 2026/5/22
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YUSHUN High-Speed Fully Automatic Blow Molding Machine – 100,000+ Bottles Per Day
YUSHUN is a professional manufacturer of blow molding machines, offering advanced solutions for the global PET bottle packaging industry. Our high-speed fully automatic blow molding machine is engineered for large-scale production operations demanding maximum output, minimal labor intervention, and exceptional reliability. Capable of producing over 100,000 bottles per day, the YUSHUN high-speed machine represents the pinnacle of blow molding technology for volume-driven manufacturers.
Designed for High-Volume Production
For large bottling operations, beverage manufacturers, and contract packagers, production volume is the primary driver of profitability. The YUSHUN high-speed fully automatic blow molding machine is specifically designed to meet the demands of 24/7 continuous operation, delivering consistent output at speeds that smaller machines cannot match.
This machine is ideal for:
Large bottled water manufacturers
Major beverage companies
High-volume contract packagers
Enterprises scaling from medium to high-volume production
Facilities with dedicated, continuous production lines
100,000+ Bottles Per Day: Unmatched Output Capacity
Realistic Daily Production
The YUSHUN high-speed machine achieves its rated output through optimized cycle times, multi-cavity configurations, and continuous automatic operation. Typical output ranges by bottle size:
| Bottle Size | Typical Output (bottles/hour) | Daily Output (24 hours) |
|---|---|---|
| 330ml – 500ml | 4,500 – 6,000+ | 108,000 – 144,000+ |
| 500ml – 1L | 3,500 – 5,000 | 84,000 – 120,000 |
| 1.5L – 2L | 2,500 – 4,000 | 60,000 – 96,000 |
For smaller bottle sizes, the machine comfortably exceeds 100,000 bottles per day. Larger bottle sizes may produce somewhat fewer units while still delivering exceptional volume.
Multi-Cavity Design
High output is achieved through multi-cavity mold configurations. Depending on bottle size and machine model, YUSHUN high-speed machines accommodate:
4 to 6 cavities for larger bottles (1.5L – 2L)
6 to 8 cavities for standard beverage bottles (500ml – 1L)
8 to 12 cavities for small water bottles (330ml – 500ml)
Continuous Automatic Operation
Unlike semi-automatic machines that require operator intervention for each cycle, the YUSHUN high-speed machine runs continuously with minimal human input. The automated workflow includes:
Automatic preform loading from bulk hopper or silo
Continuous heating through multi-lane infrared oven
Automated preform transfer to blow mold station
High-speed stretch blowing with servo-driven precision
Automatic bottle ejection onto conveyor system
Optional integration with leak testers, labelers, and packers
Fully Automatic: Minimal Labor, Maximum Uptime
Reduced Labor Requirements
The YUSHUN high-speed machine is designed for facilities where labor efficiency is critical. Key labor-saving features include:
One operator can manage multiple machines – Skilled technicians oversee production from a central control station
No manual preform loading – Bulk material handling eliminates repetitive manual tasks
Automatic quality monitoring – Sensors detect defects and trigger adjustments or rejection
Centralized control – All machine functions managed from a single touchscreen interface
24/7 Continuous Operation
Built for round-the-clock production, the YUSHUN high-speed machine features:
Heavy-duty components rated for continuous operation
Redundant systems on critical functions where specified
Extended maintenance intervals for maximum uptime
Quick-change capabilities for scheduled mold changes
Integration with Downstream Equipment
The YUSHUN high-speed machine is designed to integrate seamlessly with:
Conveyor systems for bottle transport
Leak testers for quality assurance
Labeling machines for branding application
Filling lines for direct integration
Packing and palletizing systems
Key Technical Features
High-Efficiency Infrared Heating
The heating system is critical for high-speed production. YUSHUN high-speed machines feature:
Multi-lane oven design with independent zone control
High-power infrared lamps for rapid, uniform heating
Automatic preform rotation during heating
PID temperature control for precise regulation
Energy-efficient reflectors to maximize heat utilization
Servo-Driven Systems
Precision and speed are achieved through advanced servo drive technology:
Servo-driven stretch rod for precise positioning and speed control
Servo-driven mold opening/closing for rapid cycle times
Servo-controlled preform handling for smooth, fast transfers
Energy recovery to reduce power consumption
High-Performance Blowing System
The blowing system is engineered for speed and consistency:
High-flow blow valves for rapid mold filling
Precise pressure control for consistent bottle formation
High-pressure air recovery to reduce energy consumption
Multiple blow pressure stages for optimal material distribution
Advanced PLC Control
The machine is managed by a sophisticated control system:
Large touchscreen interface for easy operation
Recipe management for fast changeovers between bottle types
Real-time production monitoring with data logging
Predictive maintenance alerts to prevent unplanned downtime
Remote diagnostic capability for rapid technical support
Energy Efficiency at High Speed
Despite high output, the YUSHUN high-speed machine incorporates significant energy-saving features:
High-Pressure Air Recovery
The air recovery system captures and reuses blowing air, reducing compressor load and saving over 25% of compressed air consumption. For a machine operating 24/7, this represents substantial annual energy savings.
Servo Drive Efficiency
Servo motors consume energy only when demanded, unlike hydraulic systems that run continuously. This demand-based operation reduces overall power consumption while providing finer control.
Insulated Heating Oven
High-quality insulation minimizes heat loss, ensuring that energy is directed to preforms rather than the surrounding environment.
Optimized Cooling
Efficient cooling channel design reduces cooling time, lowering water consumption and improving cycle times.
Applications
The YUSHUN high-speed fully automatic blow molding machine is suitable for:
Large-Scale Bottled Water
Single-serve water bottles (330ml – 600ml)
Family-size water bottles (1L – 1.5L)
Bulk water containers (5L – 20L with appropriate configuration)
Carbonated Soft Drinks
Standard soda bottles (500ml – 2L)
Pressure-resistant designs for carbonated beverages
Non-Carbonated Beverages
Juices and juice drinks
Sports drinks and functional beverages
Ready-to-drink teas and coffees
Other High-Volume Applications
Edible oil bottles
Household cleaning products
Industrial chemical containers
Technical Specifications (Typical)
| Specification | YS-HS Series |
|---|---|
| Cavities | 4 – 12 (depending on bottle size) |
| Bottle Volume Range | 150ml – 2L (larger options available) |
| Output (330ml) | 4,500 – 6,000+ bottles/hour |
| Daily Output (24hr) | 108,000 – 144,000+ bottles |
| Clamping Force | 30 – 60 tons |
| Heating System | Multi-lane infrared oven with PID control |
| Drive System | Servo-driven (stretch, clamp, handling) |
| Control System | Advanced PLC with touchscreen |
| Air Recovery | Yes (standard or optional) |
| Power Supply | 380V/415V, 50/60Hz, three phase |
Specifications vary by model. Contact YUSHUN for detailed specifications for your application.
Available Configurations and Options
Cavity Configurations
4-cavity for larger bottles (1.5L – 2L)
6-cavity for standard beverage bottles (500ml – 1L)
8-cavity for small bottles (330ml – 500ml)
10/12-cavity for ultra-high volume small bottles
Automation Options
Automatic preform loading system (standard)
Automatic bottle ejection and conveyor integration (standard)
In-line leak testing integration
Vision inspection system for quality control
Automatic mold changing system
Energy Options
High-pressure air recovery system
Energy monitoring and reporting
Heat recovery for facility heating (where applicable)
Quality Options
In-mold labeling capability
Barrier coating compatibility
Hot-fill capability for juice applications
High-Speed vs Standard Machine Comparison
| Factor | YUSHUN High-Speed | Standard Automatic |
|---|---|---|
| Daily Output (330ml) | 100,000 – 144,000+ | 30,000 – 60,000 |
| Cavities | 4 – 12 | 2 – 6 |
| Automation Level | Fully automatic, minimal labor | Semi or fully automatic |
| Servo Integration | Full servo drive system | Basic servo or pneumatic |
| Air Recovery | Standard or optional | Optional |
| 24/7 Capability | Designed for continuous operation | Suitable with maintenance |
| Investment Level | High | Medium |
| Best For | High-volume, dedicated lines | Medium-volume, flexible lines |
Return on Investment for High-Volume Production
While the initial investment for a high-speed fully automatic machine is significant, the ROI calculation is compelling for volume-driven operations:
Key ROI Drivers
Low labor cost per bottle – One operator can manage multiple high-speed machines
Low energy cost per bottle – High utilization spreads fixed costs over more units
Low maintenance cost per bottle – Designed for continuous operation with extended intervals
High uptime – Quality components and design minimize unplanned downtime
Typical Payback Period
For operations with sufficient volume to fully utilize the machine's capacity, payback periods of 12-24 months are typical. Facilities running 24/7 may achieve even faster returns.
Why Choose YUSHUN High-Speed?
Proven High-Speed Technology
YUSHUN has developed its high-speed platform through years of engineering refinement. The result is a machine that delivers the speed, reliability, and efficiency required for large-scale production.
Factory Direct Support
As a manufacturer, YUSHUN provides direct technical support, spare parts availability, and service for all machines, regardless of complexity.
Global Experience
YUSHUN high-speed machines are operating in major bottling facilities worldwide, serving some of the industry's largest producers.
Scalable Solutions
For operations growing into high-volume production, YUSHUN offers a clear upgrade path from smaller machines to high-speed systems.
Conclusion
The YUSHUN high-speed fully automatic blow molding machine is engineered for bottle manufacturers who demand maximum output, minimal labor, and exceptional reliability. With the capability to produce over 100,000 bottles per day, advanced servo-driven technology, energy-efficient design, and full automation, this machine represents the optimal solution for large-scale PET bottle production.
Whether you are expanding an existing operation, replacing outdated equipment, or establishing a new high-volume facility, the YUSHUN high-speed machine delivers the performance and reliability you need.
Contact YUSHUN today to discuss your high-volume bottle production requirements and learn how our high-speed fully automatic blow molding machine can help you achieve your production goals.
